This includes using it at the proper angle to the workpiece so that the wire tips are doing the work. In addition to choosing quality products, using the product correctly also helps improve efficiency. Wire brushes without pretrimmed tips, commonly known as hurricane twists, may take 30 minutes to an hour of use before they are worn in enough to take advantage of the sharp wire tips. When looking for a knotted cup brush for instance, look for one that has pretrimmed wire tips, which provide the highest level of cleaning efficiency right out of the box. While a cheaper brush can save money up front, it often ends up costing more in the long run due to poor performance, shorter life and frequent product changeover. Ideally, you should pick the correct tool and brush for each job to help optimize product life and efficiency.īrush quality and design play important roles in a product’s performance and efficiency. Because each application is different, wire brushes are not one size fits all. Cleaning in a tight corner, for example, calls for a controlled flare end brush, which has a chiseled face that allows easy access to corners, rather than a standard end brush that is not designed for this. If wire brushes are wearing out faster than expected, this often points to improper technique or using the incorrect brush. A finer diameter means more wires can fit on the brush - and there are more wire tips doing the work. A good rule of thumb is to use the finest wire diameter that will do the work without requiring excessive force on the brush. If you feel the need to press harder to get the results you want when using a wire brush, it’s very likely you are using the wrong product. Wire brushes come in many wire diameters, knot styles and configurations, and each type will change the aggression of the wheel. To avoid thrown wires, make sure the brush being used is the right one for the job. As more wires break and come off, this can also throw the wheel out of balance, further intensifying the problem. This weakens the wires and can cause them to break and fly off the wheel - posing a safety hazard. If the wire brush doesn’t have enough aggression for the application, it’s likely the operator will push the brush harder into the workpiece, bending the wires of the brush at a high speed. Thrown wires typically occur when the operator uses the wrong product for the job. One of the most frequently mentioned issues regarding wire brushes is thrown wires and the risk they pose to operator safety. Consider these five common challenges when using wire brushes and how to resolve them: While wire brushes offer great performance in the right applications, following best practices and selecting the right product for the job are key to optimal performance. An abrasive will dig into the base metal and can change the part shape, but a wire brush will remove only surface contamination without altering the part. This isn’t a concern with wire brushes.Īnother advantage of a wire wheel is the ability to clean the base material without changing the part’s dimension. If the same job was attempted with an abrasive product like a flap disc, the operator could experience product loading that can stop the disc from performing as needed. Whether the job involves deburring, weld cleaning or removing rust, dirt or mill scale, wire brushes have several advantages.īecause wire brushes are non-loading, they will remove the coating, rust or dirt from a base material without loading up with the removed material. They can be used on many different materials but are most often used to prepare, clean and finish metal surfaces and parts. Wire brushes are a good choice for a wide variety of applications. Wire Brush Applications and Benefits Choosing the proper wire brush style and configuration for the job can help extend brush life and reduce safety risks. This article shares some tips to improve wire brush performance and see the results you want. In most cases, these challenges can be addressed through proper technique and product selection. These can result in less-than-optimal performance and reduced product life - costing a facility both time and money. However, there are some common challenges operators may encounter when using wire brushes. When operators use wire brushes with the proper technique and follow best practices, these products are an excellent way to efficiently remove contaminants, clean welds or prepare a part for the next step in the assembly process. Lubricants, Coolants, Metalworking Fluids.Computerized Maintenance Management Systems. Abrasives, Belts, Brushes, Grinding Wheels.
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